Why it came apart

The trigger was not rust. It was the colour.

While I could live with the rattly smoky leaky engine for a while longer, it was the colour of the car that rankled every time I opened the garage door. Originally a standard British racing green, I had chosen what I thought was a slightly lighter version only to find that when it appeared from the spray shop it was what a friend termed 'drab military olive'. It turned out that it was pretty close to 'Harrod's green' as that was the colour of the London department stores delivery vans — and it was entirely my fault as I had provided the paint shop with the colour code.

— Owner’s manuscript

A rusty patch on the passenger side A-post settled it, along with tired door hinges that could only properly be reached by removing the lower rear section of the front wings.

Body off

The body came off on a Unistrut frame built to allow access underneath while keeping the shell rigid, and went away for media blasting.

On its return, 95% of the body came back entirely corrosion free with the 'frilly' bits more or less where expected.

— Owner’s manuscript

The panel work

Contour Autocraft had supplied most of the panels for a previous XK120 but were closing, and pointed him at Adam at DT Classics in Atherstone — twenty years at XK body specialists John Browns Leaping Cats before setting up on his own, producing XK panels on the English wheel and taking on one full body at a time.

The doors were replaced rather than repaired. The early type, with timber front and back panels, were rusty inside; a pair of new old stock all-steel doors turned up at a Jaguar spares day. The aluminium boot lid and bonnet needed no work at all — the bonnet louvres had been fitted years earlier by the same man, when he was still at Leaping Cats.

The chassis

A Jaguar XK140 with its doors and boot lid removed, raised on a four-post lift in a domestic garage, with a chain hoist above it
Before the body came off: doors and boot lid away, the car up on the lift with the hoist rigged above it. The colour is the interim olive, not the green it wears now.
The XK140 body shell lifted off its chassis and carried on galvanised strut across a lift, seen from the front looking at the bare bulkhead
The body off, carried on galvanised strut laid across the lift. The identity plate is on the right of the scuttle — cleaned and lacquered rather than replaced.

As witnessed by the two pictures above, with the body removed, the chassis was in unbelievably good condition. Considering the ownership history, I would guess that the car has spent most, if not all of its later life garaged and has rarely if ever been used on salty roads.

— Owner’s manuscript

One find under there was original: a deceleration-activated brake bias device attached inside the chassis rail, almost certainly fitted by Coombs as part of the car's option package when new.

The chassis was media blasted to bare metal by a local firm specialising in metal protection for the offshore oil rig industry, and given that industry's primer as its first coat, then 3M Schutz, then satin black.

The paint specification

The third classic Jaguar the same painter had done for him, and the instructions were detailed. British Racing Green over the body and every inner panel, 2K clear over base — then flatted and polished back to reduce the gloss, because a modern finish looks wrong on a 1955 car. All seams washed in or beaded. Fine stone guard in body colour inside the door panels, door bottoms, wing bottoms, inner wings, the underside body panels at the rear and inside the headlamp pods.

Freshly re-chromed spot lamps, headlamp rims and a wing grille laid out on a cloth
Re-chromed brightwork back from the platers.